Controls, Upgrades & Integration

“Controls” is in our name and an extremely important element to TSM’s full product range.  From gravimetric controls to material loading panels, TSM supplies state–of–the–art controls for plastic processors.  

controls upgrades and integration

TSM Batch Blender and Continuous Blending Controller

At TSM, we offer a comprehensive range of controls, upgrades, and integration solutions to enhance your operations. Our products are designed to provide high accuracy material dispensing, faster response times, and intuitive operator functionality. Explore our offerings below:

 

Weigh Scale Blender Upgrades

Upgrade your blending operations with our state-of-the-art Weigh Scale Blender Upgrades. We offer upgrades for both TSM Batch Blender and Continuous Blending Controller.

Our blender upgrades provide a range of benefits including faster order changes, faster control response, and real-time load cell check. They also feature an easily exchangeable module and password protection for enhanced security.

 

Fieldbus Protocols

Our Fieldbus Protocols offer seamless integration with your existing systems, allowing for efficient communication and control.

 

Our Controls, Upgrades & Integration products

Weigh Scale Blender Upgrade

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Fieldbus Protocols

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TSM Proven Solutions Approach

Contact us now to discuss your controls, upgrades & integration needs

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FAQs

Do I need a PLC upgrade to get all systems communicating?
Not always. In many cases, communication can be achieved via existing PLC comms modules, gateways, or supervisory integration, what’s required depends on your current PLC generation and required protocols. Share your PLC/HMI details and TSM will advise.
Can I retrofit modern control and Industry 4.0 connectivity to my existing line?
Yes, retrofits and upgrade paths are common, and TSM explicitly supports upgrade/retrofit routes within its control platform strategy. The exact scope depends on what you have installed and what you want to achieve (monitoring only vs full recipe + reporting + alarms). TSM can scope this based on your existing equipment.
How do role-based permissions work (operator vs engineer vs maintenance)?
Role-based permissions typically restrict access to critical parameters and recipe edits, enabling different user access levels. The exact implementation depends on the HMI/controller configuration. TSM can confirm the available user roles and audit requirements for your intended system.
Can I control my whole line (feeders, blenders, gauge, air ring, drives) from one HMI?
In many cases, yes, TSM supports centralized line visualization and control concepts, but the final scope depends on your installed equipment and integration requirements. Send your equipment list and TSM will confirm what can be unified into a single operator interface.
What brands of PLCs, HMIs and drives can you integrate with?
Integration depends on model/version and supported communications. Provide your PLC/HMI/drive list and TSM will confirm compatibility and the recommended integration method.
How is redundancy handled (offline mode, snapshot, buffering)?
Redundancy depends on architecture (local control independence vs network/cloud dependency). TSM can design systems so critical control remains local while reporting synchronizes when connectivity is available. Share your uptime requirements and IT constraints and we’ll propose the right approach.
) Do you support remote diagnostics, updates and VPN secure access?
Remote diagnostics are commonly supported subject by customer security policies. The exact method (VPN, secure tunnel, on-prem gateway) depends on your IT requirements. TSM will align with your IT team with the secure access method.
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