In the high-impact advanced materials industry, efficiency, accuracy, and safety are key factors in production. Epsilyte sought a modernized solution to upgrade its mixing technology and streamline its material handling process. TSM Control Systems provided a full turnkey solution that revolutionized Epsilyte’s mixing operations, eliminating inefficiencies and improving overall productivity.

Background:

Epsilyte produces POLYSOURCE®, a versatile material with high-impact protection and excellent durability. The company required an upgrade to its mixing technology to handle large volumes of material more effectively and safely.

Objective:

Epsilyte aimed to improve its material mixing process by eliminating manual handling, reducing material separation, enhancing accuracy, and increasing overall efficiency. The company sought a solution that would provide seamless integration, reliability, and safety improvements.

The Challenge

Problem Description:

The existing mixing process relied on outdated methods involving manual material handling with surge bins and forklifts. This approach led to material separation, inefficiencies, and significant safety risks for employees. Epsilyte needed a modern solution to streamline its operations and eliminate these challenges.

The Solution

Product/Service Overview:

TSM’s solution was designed to eliminate manual handling, improve material accuracy, and increase the speed of the loading and mixing process. The project included:

• Opti-Mix 1500 Blenders for precise mixing
• A central vacuum system to automate material transport
• A bag break station to facilitate material loading
• External silos for efficient material storage
• A railcar unloading system for high throughput material transfer

Implementation:

TSM’s engineering team designed a fully integrated solution tailored to Epsilyte’s specific operational needs. This included the development of a robust central vacuum system, storage silos, and a railcar unloading system to optimize material flow and minimize downtime.

All components were carefully sourced and manufactured using high-quality materials to ensure durability and long-term reliability. The system components were engineered to withstand heavy-duty industrial use while maintaining precision in material handling.

A trusted third-party installation team, along with TSM’s Service Team, ensured seamless implementation of the equipment. TSM provided comprehensive startup assistance, training Epsilyte’s plant engineers on system operation and maintenance.

The Results

Outcomes:

The installation of TSM’s turnkey solution resulted in significant improvements in Epsilyte’s operation:

• Increased Efficiency: The elimination of manual handling and reduced material separation led to greater process efficiency and accuracy.
• Enhanced Speed: The new vacuum system enabled rapid material transfer from storage silos and surge bins to the Opti-Mix 1500 Blenders, achieving a rate of up to 3,300 lbs./hr. and ensuring a smooth operation across their production lines.
• Improved Safety: By automating material handling, the system reduced workplace safety hazards associated with manual labor.
• System Integration: The seamless integration of blenders, the vacuum system, silos, and railcar unloading resulted in a fully automated, efficient material handling process.

Testimonial:

“TSM’s Powder Blender with Material Handling System transformed our mixing process. Their blender, central vacuum system, silos, and railcar unloading system have greatly improved our accuracy, efficiency, safety, and mixing times. The project was executed seamlessly, and the TSM team provided thorough startup assistance and continued support when needed. We highly recommend TSM for full turnkey solutions.”
– D’Jeri, Plant Engineer
Epsilyte

Conclusion

Summary:

TSM’s full turnkey solution successfully addressed the material handling challenges at Epsilyte improving efficiency, speed, and safety while integrating automated processes for optimized performance.

Future Outlook:

With the successful implementation of this advanced material handling system, Epsilyte is well-positioned for future growth and operational scalability. The company can now focus on innovation and expansion, knowing their material mixing process is optimized for maximum efficiency.

Solutions Through Partnership:

Are you looking to enhance your material handling and mixing processes? Contact TSM today to learn how our turnkey solutions can improve efficiency, safety, and accuracy in your operations!